- Raw mill section
- Kiln section
- Cement mill section
- Miscellaneous fixed assets
- Laboratory equipments
- Raw mill section
It comprises of following components:-
- Crusher
- Hammer mill
- Ball mill
- Blending silos
- Weight batcher
(with conveyer belt and including motors.)
Note- Power consumption depends upon size of the plant, for a 200 TPD it is approximately 500 KWH for Raw mill section and Kiln section taken together.
The following processes occur in this section:-
1. Crushing : - The raw materials mainly limestone, clay, coke are crushed in the separate crushers and stored automatically into the respective silos.
2. Storage & Proportioning: - The different raw materials are extracted from the silos in the desired proportion through table feeders and conveyed to raw mill.
3. Raw Milling: - The raw mix is ground into a Ball Mill at desired fineness to produce Raw Meal, and transported for Homogenizing.
4. Blending & Homogenization: - The raw meal is homogenized in the blending silos, and is stored automatically into a storage silo for feeding to the kiln.
- Kiln section
It comprises of the following components:-
· Kiln
· Nodulisor
· Kiln structure
(with blowers and motors.)
Note- Power consumption depends upon size of the plant, for a 200 TPD it is approximately 500 KWH for Raw mill section and Kiln section taken together.
The following processes occur in this section:-
Palletizing & Burning: - The nodules are made into a nodulisor and charged into the kiln for burning. The clinker after discharge is stored in the clinker yard through deep Bucket Elevator.
- Cement mill section
It comprises of the following components:-
· Crusher
· Ball mill
· Packing machine
· Blending silos
(with blowers and motors.)
Note- Power consumption depends upon size of the plant, for a 200 TPD it is approximately 200 KWH for Cement mill section.
The following process occur in this section:-
1. Clinker/gypsum crushing, storage & proportioning: - Clinker & Gypsum after crushing stored into the hoppers and extracted in the desired proportion with the help of table feeders and transported to the Cement mill Hopper.
2. Cement Milling: - The clinker & Gypsum mix is ground in the cement mill to produce cement.
3. Storage & Packing: - The cement is stored into the cement silos and aerated, tested and packed for dispatch.
4.
- Miscellaneous fixed assets(M.F.A.)
It comprises of the following components:-
· Generator(1000 KVA for 200 TPD plant)
· Transformer (1500 KVA for 200 TPD plant)
· Electric cables
· Panel
· Switches
- Laboratory equipments